INJ-00022 — vaporizer_degradation
Status: EXPIRED · Category: A · Source: auto Fired at: 89.95 h · Duration: 8.0 h · Target: NE-01 Economic impact: $-200 /h
Parameters
{
"plant_id": "NE-01",
"product": "LIN",
"customer_id": "C-16",
"truck_id": "T-E03",
"driver_id": "D-E05"
}Cascade — 10 agent steps
| # | step | agent | detail |
|---|---|---|---|
| 1 | INJECTION | Injection Engine | vaporizer_degradation: ambient air vaporizer fins corroded/fouled. Heat transfer reduced. Sendout rate limited. |
| 2 | MPC_SOLVE | MPC Optimizer | 📐 MPC: Optimal load 64% (4h horizon) | Priority: 2 | Expected margin: $0/h | Reason: Swarm [SWARM-0026|periodic_review]: reduce load by 4% to min |
| 3 | PHYSICS | Physics Kernel | Vaporizer converts LOX→GOX for pipeline delivery. Degraded fins = lower vaporization rate = bottleneck on gaseous product delivery. |
| 4 | PRODUCTION | Production Agent | HOLD at 64%. Production unaffected but delivery limited. More product goes to tank storage. |
| 5 | TANKS | Tank Inventory Agent | LOX at 60%. LOX tank may rise above target if vaporizer bottleneck persists. Watch for PSV risk at >90%. |
| 6 | DISPATCH | Dispatch Agent | More product delivered as liquid (truck) instead of gas (pipeline). Dispatch rate may need to increase. |
| 7 | CUSTOMERS | Customer Impact Agent | Pipeline customers see reduced pressure/flow. Switch them to truck delivery temporarily if possible. |
| 8 | LOSS_MITIGATION | Loss Ledger | 📉 L1: Primary Production Physical Balance — SENS detects sendout drop, PROC reroutes to reduce flash |
| 9 | ECONOMICS | Economics Agent | Pipeline GOX is cheapest delivery. Switching to truck adds $0.03-0.05/kg logistics cost. Revenue margin drops ~15%. |
| 10 | RECOVERY | Recovery Planner | 1) Clean vaporizer fins (high-pressure wash). 2) If corroded: schedule fin replacement. 3) Duration: 4-8h for cleaning, 2-3 days for replacement. |
Raw effects
- Vaporizer degraded at NE-01
- vaporizer_degradation: ambient air vaporizer fins corroded/fouled. Heat transfer reduced. Sendout rate limited.
- 📐 MPC: Optimal load 64% (4h horizon) | Priority: 2 | Expected margin: $0/h | Reason: Swarm [SWARM-0026|periodic_review]: reduce load by 4% to min
- Vaporizer converts LOX→GOX for pipeline delivery. Degraded fins = lower vaporization rate = bottleneck on gaseous product delivery.
- HOLD at 64%. Production unaffected but delivery limited. More product goes to tank storage.
- LOX at 60%. LOX tank may rise above target if vaporizer bottleneck persists. Watch for PSV risk at >90%.
- More product delivered as liquid (truck) instead of gas (pipeline). Dispatch rate may need to increase.
- Pipeline customers see reduced pressure/flow. Switch them to truck delivery temporarily if possible.
- 📉 L1: Primary Production Physical Balance — SENS detects sendout drop, PROC reroutes to reduce flash
- Pipeline GOX is cheapest delivery. Switching to truck adds $0.03-0.05/kg logistics cost. Revenue margin drops ~15%.
-
- Clean vaporizer fins (high-pressure wash). 2) If corroded: schedule fin replacement. 3) Duration: 4-8h for cleaning, 2-3 days for replacement.